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Workflow and field test of new aluminium conductor steel recycling machine.
June 15, 2024The ACSR Recycling Machine is a state-of-the-art machine designed to address the complexities of recycling aluminium conductor steel reinforced cables. These cables are typically used in high voltage power lines and present unique challenges due to their composite aluminium and steel construction.The innovative design of the ACSR Recycler allows for the efficient separation and recycling of these materials, ensuring high purity and minimal waste.
Detailed workflow of the ACSR recycling machine. The feeding process starts with feeding the aluminium conductor steel cable into the machine. This can be done manually or via an automatic conveyor system. The machine is designed to handle cables of various sizes and thicknesses, ensuring versatility. Once the cable is fed into the machine, it passes through a series of rotating blades for the initial cut. This step segments the cable into manageable lengths for further processing. The segmented cable is then fed into the shredding and shredding unit. Here, powerful motors drive high-torque shredders that cut the cable into smaller, more uniform pieces. This step is crucial for the subsequent separation process. After shredding, the mixed material is transferred to a magnetic separation unit. This unit uses powerful magnets to effectively separate the steel component from the aluminium. The separated steel is collected in designated bins for further processing or resale. The remaining aluminium pieces undergo eddy current separation, which uses a magnetic field to separate any remaining non-ferrous metals. This step ensures the purity of the recovered aluminium, making it suitable for high quality recycling. The purified aluminium and steel are then sorted and collected in separate containers. The automated system of the steel core aluminium strand recycling machine ensures that the sorted material is ready for immediate use or transport to a recycling facility.
In field test results, the Aluminium Conductor Steel Recycling Machine demonstrated impressive throughput, processing up to 50m of cable material per hour. This high capacity significantly reduces the time and labour required for recycling operations. The machine’s aluminium and steel recovery rates were both in excess of 99%, highlighting its accuracy and effectiveness. The high purity of the recovered material is particularly impressive, meeting industry standards for the quality of recovered metals. During field tests, the steel-core aluminium strand recycling machine had minimal downtime and maintenance issues. Its robust design and high-quality components contribute to its reliability, making it a dependable asset for recycling facilities.
The Aluminium Conductor Steel Recycling Machine represents a major leap forward in recycling technology. With its efficient workflow and proven performance in the field, the SUNY GROUP Steel Core Aluminium Strand Recycling Machine promises to revolutionise the recycling industry and provide an effective solution for the sustainable management of aluminium conductor wire rope cables.Please do not hesitate to act now! You can get in touch with us by phone, email or online contact.
